Product Introduction
Construction machinery operates under high-stress, high-dust, and extreme-load environments. Our premium hydraulic filters are specifically designed to capture micro-particles, wear debris, and contaminants from hydraulic oil. By keeping the hydraulic fluid clean, these filters prevent premature component wear, protect vital parts like pumps, valves, cylinders, and motors, and minimize costly equipment downtime.
Technical Specifications
|
Item |
Specification |
|
Product Name |
Construction Machinery Hydraulic Filter |
|
Filter Type |
Hydraulic Oil Filter Element (Suction, Pressure, Return, Pilot) |
|
Filter Media |
Micro Glass Fiber / Synthetic Fiber / Cellulose Paper / Stainless Steel Mesh |
|
Filtration Efficiency |
99.9% (Beta ratio Beta_x(c) >= 1000 for glass fiber media) |
|
Micron Rating |
1 micron, 3 microns, 5 microns, 10 microns, 20 microns, 25 microns (Customizable) |
|
Working Pressure |
Low Pressure (up to 10 Bar), Medium Pressure (up to 210 Bar), High Pressure (up to 420 Bar) |
|
Operating Temperature |
-30°C to 120°C (depending on sealing and fluid type) |
|
Sealing Material |
Nitrile Rubber (NBR), Fluorocarbon Rubber (FKM / Viton) |
|
Structural Support |
High-strength carbon steel inner core, bypass valves, and corrosion-resistant end caps |
|
OEM Service |
Fully supported (Custom sizing, private labeling, custom packaging) |
Strict Quality Control & Engineering Standards
To guarantee elite performance in extreme conditions, all our hydraulic filters are manufactured and tested strictly in accordance with international ISO testing protocols:
ISO 2941: Verification of collapse/burst resistance.
ISO 2942: Verification of fabrication integrity (Bubble point test).
ISO 2943: Verification of material compatibility with fluids.
ISO 3724: Determination of flow fatigue characteristics.
ISO 3968: Evaluation of pressure drop versus flow characteristics.
ISO 16889: Multi-pass method for evaluating filtration performance.
Premium Material & Component Quality
The durability of a hydraulic filter depends entirely on the materials used. We only utilize industry-leading components to assemble our filter elements:
Imported Filter Media: We utilize multi-layered micro-glass fiber and synthetic media that offer up to 400% more dirt-holding capacity and lower flow resistance compared to standard paper filters.
Heavy-Duty Core Support: Our inner and outer support tubes are made of high-strength spiral-locked or perforated steel, engineered to withstand high pressure spikes without collapsing.
Advanced Adhesives: High-performance epoxy resins are used to secure the filter media to the end caps, ensuring a complete seal that prevents bypass leakage even under extreme temperature fluctuations.
Reliable Seals: Standard Nitrile (NBR) or optional Fluorocarbon (FKM) O-rings provide excellent chemical resistance and thermal stability.
Product Applications
Our heavy-duty hydraulic filters are widely deployed across various demanding industrial and mobile applications:
Excavators: Main system return line filtration, pilot valve protection, and high-pressure system loops.
Wheel Loaders & Bulldozers: Torque converter, steering, and hydrostatic transmission system filtration.
Mobile Cranes & Concrete Machinery: High-precision proportional valve protection and system stabilization.
Mining Equipment: Heavy excavation machinery, surface drill rigs, and high-load dump truck hydraulic systems.
Road Construction Equipment: Road rollers, asphalt pavers, and cold planers operating in high-dust environments.
OEM & Customization Services
As an established export-focused manufacturer, we offer comprehensive customization to match the precise requirements of distributors and fleet maintenance companies:
Custom Dimensions & Designs: Production based on custom drawings, original part numbers, or physical samples.
Advanced Media Options: Select from various micron ratings, specialized synthetic fibers, or stainless steel wire meshes.
Custom End Caps & Valves: Molded plastic, machined aluminum, or stamped steel end-caps with integrated bypass valves.
Private Label & Custom Packaging: Brand printing on filter bodies, custom inner boxes, and bulk packaging structures.
Packaging & Shipping Solutions
To ensure filters arrive in perfect condition without any rust or physical damage during long-distance transport, we utilize a robust packaging workflow:
Moisture-Proof Barrier: Each filter element is sealed in a heavy-duty plastic bag with desiccant packets where necessary.
Thick-Walled Inner Boxes: High-strength, corrugated individual boxes prevent deformation under pressure.
Reinforced Master Cartons: Multi-layered export-grade cartons secured with heavy-duty packing straps.
Palletized and Shrink-Wrapped: All bulk orders are stacked on standard export pallets, fully shrink-wrapped, and corner-protected for safe forklift handling.
FAQ
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